Lockout Tagout

Did you know OSHA’s standard for controlling hazardous energy (lockout/tagout) is consistently one of the agency’s top ten most frequently cited standards? Year after year, compliance officers are finding improper LOTO procedures, misused devices, and no documentation in facilities across the country. In order to ensure safety and avoid hefty penalties, employers need to prioritize lockout/tagout.

The unexpected energization or release of stored hazardous energy, including electrical, mechanical, hydraulic, pneumatic, chemical, and thermal energy, has the potential to cause serious injury or death during servicing or maintenance operations if proper lockout/tagout practices are not being followed.

Staying compliant with OSHA means meeting the required components of lockout/tagout:

1. Procedures: OSHA provides the basic framework for LOTO procedures, but specific procedures will vary facility to facility. Employers must keep a documented copy of specific action and procedures for controlling hazardous energy and are responsible for enforcing the facility’s policy.
2. Training: Training is required for employees authorized to complete lockout/tagout procedures and for affected employees working in the area where energy is controlled. Authorized workers should know how to shut down equipment, isolate it from energy sources, and prevent the release of hazardous energy.
3. Devices: Lockout/tagout devices are different depending on the equipment being serviced or repaired. Lockout devices are typically either a combination or key type, and when those cannot be used, a tag is securely fastened to the equipment.
4. Auditing: Organizations are required to inspect their LOTO procedures every 12 months; conducting annual audits will keep you compliant and reveal any inconsistencies or issues with the program.

OSHA estimates lockout/tagout compliance prevents over 100 deaths and tens of thousands of injuries every year. Whether you need to refresh your LOTO program or are planning to implement new lockout/tagout practices, Creative Safety Supply is here to help you meet compliance.

Getting Started

• Confused with terminology? Check out our safety glossary.
• Want to learn more about electrical hazards? Explore our electrical safety resources.
• Have a question about LOTO? Browse our lockout/tagout Q&A hub.
• Ready to get started? Shop our selection of lockout/tagout supplies.